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NATURAL STONE SURFACE FINISHING

SURFACE FINISHING

Mechanical Finishing.  In mechanical finishing, the stone is put in contact with an abrasive to reduce the original surface roughness to some extent.

Rough
Though infrequent, sometimes the sawn material or even just-quarried material is ready for installation and needs only to be cut to size. The surface in this case is generally rough, with an uneven face. Rough stone is predominantly used outdoors, where it is appreciated for its non-slip quality. It is often used with slate and with some kinds of sandstone.

Honed
This finishing aims to produce a smooth surface by using abrasives of ever finer grain on the surface, so there is not a single honing but a series of progressive degrees of it. The surface quality of honed stone depends on the last grade of abrasive applied, and therefore the finish gets its name from it (honed 140, honed 200, honed 400, etc.). Honed finish is not reflective and makes the color tones slightly dull, but the treatment preserves the material's natural esthetic characteristics.

Polished
Polishing is the main and the most frequently applied finish. It follows the finest honing and employs polishing abrasives that add brilliance with mirror effect to the stone surface.

Impact Finishing.  In impact finishing a strong external force is applied to the stone surface in order to alter and enhance the original surface roughness. Because they produce surface unevenness, these finishes are usually not slippery, but they do get dirty easily.

Brushed
Brushed finish is obtained by applying hard plastic or metal brushes to the stone surface. The heavy action removes the softer part of the stone and wears out the surface, giving it a look similar to that of antique finishing.

Bush Hammered
Bush Hammering is obtained by hitting the material surface mechanically or by hand with a specific multipointed tool. This method creates a rugged surface full of little grazes at the impact points, and it modifies the color, making it lighter. The surface becomes non-slip. This technique has been replaced by flaming and pressure water finishing because these are faster and less costly.

Tooled
Tooling is similar to bush hammering but it is obtained with a larger, single-pointed steel tool. The chromatic and non-slip effects are similar to those obtained with bush hammering, but tooling can be applied only to a chosen part of the surface, thus leaving some rough areas. The effect it produces is useful in giving stone a medieval character.

Sandblasted
In sandblasting, a high-pressure jet of siliceous sand or carborundum or steel shots is applied to the area to be treated. It produces a smooth abrasion, leaving the material slightly scratched on the surface, but not rugged. The color tones and the veins are a bit dulled.

Flamed
Also called thermal finishing, flaming consists of passing a blowpipe that emits a high-temperature flame over the surface to be treated. The heat acts by blowing the crystals out as they suffer thermal shock with an effect that is particularly evident in materials composed of minerals with various degrees of expansion e.g., the vast majority of granites. The surface produced is rough and non-slip, and the color is generally faded hiding defects and tone variations. Because of oxidation, yellow materials become orange or red

Water finishing
This process consists of passing a pipe emitting a jet of high-pressure water over the surface to be treated. The effect is the negative of what happens with thermal finishing. While with flaming the hardest part of the material bursts and is removed, in water finishing and softest part is removed. But the result looks the same: the surface is similarly rough. For this reason, water finishing is incorrectly called "water flaming." The colors of the material and the veining pattern are not affected by water finishing and the esthetic effects are comparable even to those obtained by polishing. As water finishing does not induce oxidation, it is the usual finish employed for making yellow materials non-slip.

Antique finishing
Special machinery that looks like industrial washing machines is used to obtain an antique finish. The pieces to be treated are put in the machine with abrasive elements and the cylinder revolves. In a short time the impact of the stone with the abrasives produces an effect similar to aging caused by use and wear. The impact method is not suitable for large pieces, for which brushing or acid washing is the method of choice.

Split
A split finish is obtained by hitting a small block of stone with a metal wedge. If the splitting is performed along the lines of cleavage planes in materials with well-defined parallel layers (e.g., slate), a rather smooth and uniform surface is produced. It is also possible to split other materials, causing a crack that divides the small block in the middle. This is a very stressful finish for the stone, and the surface obtained is extremely rugged. It is not possible to perform it on large pieces that would resist the break.

Chemical Finishing.  Chemical finishes are applied to stone in order to produce reactions that transform the material surface, or they are employed together with other types of treatment in order to improve their characteristics. These finishes can also be applied to cut, or even installed, materials.

TRAVERTINE TILE

    Travertine is one of several natural stones that are used for paving patios and garden paths. It is also used as an ideal finish for Kitchens and Bathrooms , floor or wall covering. It is sometimes known as travertine limestone, sometimes as travertine marble; these are the same stone, even though it is neither limestone nor marble. The stone is characterised by
pitted holes and troughs in its surface.
Although these troughs occur naturally, they suggest to some eyes that considerable wear and tear has occurred over many years. Some installers use a grout to fill these holes, whereas others leave them open — travertine can even be purchased "filled" or "unfilled." It can be effectively polished to a smooth, shiny finish and

comes in a variety of colors from grey to coral-red. Travertine is most commonly available in tile sizes for floor installations.

Travertine is one of the most frequently used stones in modern architecture,
and is commonly seen as facade material, wall cladding, and flooring.

NATURAL STONE TIPS

Marble - Cleaning Care and Repair

Marble is stone that is generally polished and used in fine building work, furniture, or decorative art. It may be white or colored. It is porous, and easily stained. Marble is etched by acids. Wipe off anything spilled on marble immediately, as you would on a wood surface. Avoid setting beverage glasses directly on marble as they leave rings.

 

Marble Furniture - Care and Cleaning

Marble may be stone, but it is porous and stains easily. Wipe off anything spilled on marble immediately, just as you would from a wood surface. Use coasters under beverage glasses to avoid moisture rings.

 

Regular Cleaning

Occasionally wash marble surfaces with lukewarm water and wipe dry with a clean cloth. Wiping surface with a damp chamois will not leave streaks. Once or twice a year, depending on soil, wash with a mild detergent solution (hand dish-washing detergent and warm water), rinse and wipe dry.

 

A light coat of wax will protect the surface of marble but is not considered essential. Use colorless wax. Don't wax white marble as it may tend to yellow it. A marble sealer can be applied to clean marble, which will protect from staining and allow soil to be wiped off with a damp cloth.

 

Special Cleaning

Marble which has become dull can be livened up by using a commercial marble cleaner and polish. Buy from a company that sells marble. Companies generally carry imported polish-cleaners, which are used on softer imported marbles and hence safe for the harder U.S. marble. They work faster and easier than the old "marble care kits" which used to be distributed by marble companies.

 

Putty powder (tin oxide) can be used to polish dulled or etched surfaces, rubbing on with a damp cloth, folding and refolding to clean damp areas, and preferably using an electric polisher for buffing. However it's very hard to find. Severely damaged surfaces, scratched or etched, can be polished by a business making and selling tombstones or other marble products.

 

Stain Removal

Make a poultice from white absorbent material such as a napkin, blotter, paper towel or facial tissue, dampened with the chemical recommended below to dissolve that stain; or mix whiting with that chemical to make a soft paste to cover the stain. The poultice should be left on the stain from 1 hour up to 48 hours, depending on the age and depth of the stain. Plastic wrap, held in place by masking tape, can be put over the poultice to keep it damp; otherwise it will have to be re-dampened with the chemical periodically. Mix only enough poultice for immediate use; mix a second batch later if another application is needed.

 

Organic Stains: Tea, coffee, colors bleached from paper, textiles or soft drinks. Make poultice soaked with 20 percent peroxide (hair bleaching strength) and a few drops of ammonia.

 

Oil Stains: Oil stains may include butter, hand cream or lotion. As soon as possible, spread surface with an absorbent fine powder such as whiting or even corn starch. After short time brush to remove and reapply more powder. Let stand 24 hours. To remove: Scrub with hot, sudsy (detergent) solution and stiff brush. Or wipe with ammonia-dampened cloth. In either case, then rinse and wipe dry. If these alkaline solutions don't remove all the oil, you can try a solvent. Make a poultice dampened with acetone or amyl acetate (available at drug stores), or with home dry cleaning fluid. Use good ventilation with windows open to remove fumes, do not use near spark or flame, and do not leave on too long.

 

Rust Stains: Usually the result of metal items such as a lamp, metal container in which plant is placed etc. Use a commercial rust stain remover. Follow directions exactly and do not leave on surface very long as acid in many rust removers can etch the surface.

 

Acids Fruit juice, carbonated beverages or other acids will etch (remove shiny surface) if allowed to remain on marble. Wipe up acid spill immediately, and wipe surface with wet cloth. If surfaced is etched, polishing may be required.


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